I had driven by this a number of times in an antique shop window and finally went in to check it out. Since I am still early on in my learning woodworking I didn't really have an appreciation for some of these tools. I had seen this tool on The Woodwright's Shop. After having to make a series of cuts using a cheap plastic (and overly flexible) mitre box, I realize the incredible utility of this saw. It was well taken care of and I have had to do little other than lubricate it and it does the job well. I may contact an author of a post on his restore regarding the oft missing piece that controls the length of pieces
Sunday, February 10, 2013
Poplar TV Stand: 2
The frame is coming together. I must confess that I tried out the technique of boring out the mortise holes with a drill before cleaning up with a chisel instead of chopping them entirely, just to compare. I would say, like most of these things, the drill method requires less skill overall which is nice since I am over my head with this project in terms of skills required.
My final tenons were nearly perfect as I finally figured out the correct/best way to pare them down to the lines. I'm now hoping glue will help my slightly loose tenons...
My final tenons were nearly perfect as I finally figured out the correct/best way to pare them down to the lines. I'm now hoping glue will help my slightly loose tenons...
Monday, February 4, 2013
Poplar TV Stand: 1
Our TV stand was broken recently so this became the next immediate project. A little frightening since it is probably above my skill level at this point, but challenge is good.
We were going to go for maple but opted for poplar since again, I'm going to ruin a few pieces before it is done.
The legs were laminated and came together quite nicely. With trepidation I chopped mortises into them. So far so good. My tenons, on the other hand, was where I learned some new skills. I now fully understand the idea of "sneaking up" on the proper for. By keeping things just a little oversized, the trimmed fit to the mortise is now super tight.
We were going to go for maple but opted for poplar since again, I'm going to ruin a few pieces before it is done.
The legs were laminated and came together quite nicely. With trepidation I chopped mortises into them. So far so good. My tenons, on the other hand, was where I learned some new skills. I now fully understand the idea of "sneaking up" on the proper for. By keeping things just a little oversized, the trimmed fit to the mortise is now super tight.
Tuesday, January 29, 2013
Workbench completed!
Finally complete, and already in use. It happens that our current TV stand which is a nice Stickley piece was broken. So, we decided to make a new tv stand. This may be a little more advanced than I am ready for but it is in need! So project one is already under way...
As far as the workbench, mounting the vice wasn't too bad but I suggest cutting holes much larger than you expect. Also, the first vice plate was too thin so now it is a laminated section (leftover from benchtop!) and much stronger with a bonus 3.5" benchtop space. So, more details to follow re: project TV stand
As far as the workbench, mounting the vice wasn't too bad but I suggest cutting holes much larger than you expect. Also, the first vice plate was too thin so now it is a laminated section (leftover from benchtop!) and much stronger with a bonus 3.5" benchtop space. So, more details to follow re: project TV stand
Saturday, January 19, 2013
Workbench Construction pt. 2
More progress, more lessons learned, including backing the wood you are driving a chisel into (so you don't go through the other side... for the second time), and as always, careful measurement and accuracy are rewarded later. Bench now needs to have assembly completed, front vise attached, and then further planed flat. Getting close! This is from Paul Sellers book (and now videos) and it is absolutely ROCK solid. It doesn't move AT ALL in any direction. I did thinner skirts than the plan (another lesson learned... don't do as I did, do as he says!) but compared to some of the pre-made benches I have played with at some of the stores, this really does not budge, wiggle, or rock at all...
I want to reiterate that I am a beginner, and this is absolutely my first real woodworking project. As frustrated as I was at points, I highly recommend the approach of building a bench first because I have learned so many things about various fundamental techniques from layout to glue-up, basic planing and even measurement. Before I approach a new "finer" project, my basic skills will at least be off to a good start. I could imagine I would have cheated myself out of some of those basics by skipping to a pre-made bench and jumping right into the finer work projects. I will likely finish the legs and skirts but at -13 F outside, I think it will need to warm up before I can realistically apply the finish in my garage...
Sunday, January 13, 2013
Beeswax and Olive Oil wood finish
I found this being used on the number of websites for children's toys. It looked to be a pretty simple and straightforward recipe to try. Although I think it will require a fair amount of maintenance, I do think that it should be a good finish. I'm going to start out with this on the front-vise handle. I am making it out of a poplar dowel with pre-made "toy wheels" for the ends. I wish I would've taken in adequate pre-photo of these ends before applying the beeswax/oil finish, it really dramatically changed the appearance.
It really darkened up and brought out the grain. So, for now we will see how this does for just some basic sealing of the wood on the handle and a few other parts. The benchtop will likely remain unfinished. Hopefully, the bench will be finished this week...
It really darkened up and brought out the grain. So, for now we will see how this does for just some basic sealing of the wood on the handle and a few other parts. The benchtop will likely remain unfinished. Hopefully, the bench will be finished this week...
Bonus Skills: Fundamentals are useful for new projects
I am by no means skilled at cabinets or carpentry, but having a little basic knowledge can go a long way. Our cabinet hinge broke and interestingly you can see that the bottom screw was in a knot. So basically the knot cracked out and took the hinge with it. Having started with this new hobby and reading as much as I could, this provided me with more options for fixing it such as moving the hinge. While some of you may find this sort of obvious, I was excited to try it instead of the various ideas of cutting away a small cube and gluing and re-mounting in the same place. And as a bonus, I had a reason to buy a Forstner bit.

This was done by hand without a drill press (but using a cordless drill, I don't have a brace yet) and though I read some people's concerns about using a Forstner bit >1" by hand, I would say with a 2 speed drill on low, it was no problem. I started with a practice run on pine to see how it handled. No skating, went right where I wanted. I would argue that the oak was a little more forgiving because it goes so slowly in the harder wood.

Now, I am compulsive so I pre sharpened the bit because it seems that all new tools really aren't ready for use out of the box :) so maybe that made it easier. Staying vertical wasn't really a problem and the depth comes so slowly that you can stop and check to make sure. It may have helped that it was 9 F outside and the garage was pretty cold, so keeping the bit from getting hot was pretty easy (unfinished workbench underneath)
A few adjustments and we have a nice equal hang. These "Euro hinges" are easy to adjust, to quote someone else I saw on woodworking forum, "you almost can't screw it up"

This was done by hand without a drill press (but using a cordless drill, I don't have a brace yet) and though I read some people's concerns about using a Forstner bit >1" by hand, I would say with a 2 speed drill on low, it was no problem. I started with a practice run on pine to see how it handled. No skating, went right where I wanted. I would argue that the oak was a little more forgiving because it goes so slowly in the harder wood.

Now, I am compulsive so I pre sharpened the bit because it seems that all new tools really aren't ready for use out of the box :) so maybe that made it easier. Staying vertical wasn't really a problem and the depth comes so slowly that you can stop and check to make sure. It may have helped that it was 9 F outside and the garage was pretty cold, so keeping the bit from getting hot was pretty easy (unfinished workbench underneath)
A few adjustments and we have a nice equal hang. These "Euro hinges" are easy to adjust, to quote someone else I saw on woodworking forum, "you almost can't screw it up"
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